Fuel Injector Calculator

Our injector calculator enables you to find the right size injector for your application work.

All engines require the proper amount of fuel at the right timing, and this is where injectors are important.

By knowing the horsepower of your engine, fuel flow rate (BSFC), and amount of injectors it is very easy to calculate simplified differential pressure in the injector.

And would you like to learn the math behind injector sizing, its terms and how it relates to NA alive? Look no further—you’ve landed on the right tool!

Fuel Injector Calculator

Formula:
Injector Flow Rate (lb/hr) =
(Engine HP × Brake Specific Fuel Consumption) ÷ Number of Injectors

BSFC is typically:
• ~0.45–0.55 for naturally aspirated engines
• ~0.60–0.75 for turbo/supercharged engines

Understanding the Formula

The Fuel Injector Flow Rate tells us how much fuel each injector must supply to support the engine's horsepower. The formula is:

Injector Flow Rate (lb/hr) = (Engine HP × BSFC) ÷ Number of Injectors
  • Engine HP: Power output of the engine (how much work it can do).
  • BSFC (lb/hp/hr): Fuel required to produce 1 horsepower for 1 hour.
  • Number of Injectors: Total injectors dividing the fuel load equally.

Worked-Out Example

Suppose you have a 400 HP naturally aspirated engine. The typical Brake Specific Fuel Consumption (BSFC) for such engines is about 0.50 lb/hp/hr. The engine uses 8 fuel injectors. Let’s calculate the required injector flow rate.

Step 1: Write the given data
• Engine HP = 400
• BSFC = 0.50 lb/hp/hr
• Number of Injectors = 8

Step 2: Recall the formula
Injector Flow Rate = (Engine HP × BSFC) ÷ Number of Injectors

Step 3: Substitute values
= (400 × 0.50) ÷ 8

Step 4: Calculate
= 200 ÷ 8 = 25 lb/hr

Final Answer: Each injector must flow 25 lb/hr.

Fuel Injector Reference Table

This table shows sample calculations of required injector flow rates for different engine setups.

Engine HPBSFC (lb/hp/hr)InjectorsFlow Rate per Injector (lb/hr)
1500.45416.9
2000.50425.0
2500.55622.9
3000.60630.0
3500.55824.1
4000.50825.0
4500.65648.8
5000.70843.8
6000.65848.8
7000.75865.6

FAQs

Q1: What is a fuel injector flow rate?

A fuel injector flow rate tells you how much fuel each injector needs to deliver per hour to meet your engine’s power demand.

Q2: How do I use the formula for injector sizing?

Simply multiply your engine’s horsepower by the BSFC, then divide by the number of injectors. That gives you the flow rate per injector.

Q3: What is BSFC and why does it matter?

BSFC stands for Brake Specific Fuel Consumption. It tells you how much fuel the engine uses to produce 1 horsepower for 1 hour. It’s key for choosing the right injector.

Q4: Can this calculator be used for turbocharged engines?

Yes! Just use the BSFC value for turbo or supercharged engines (usually higher than naturally aspirated) and the calculator will give the correct injector flow.

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